USA Made Hats

Explore hats made in the USA, featuring men’s and women’s styles produced with quality materials and generations of hatmaking expertise. This collection brings together American-made fedoras, western hats, caps, and other silhouettes from respected makers. Find timeless and contemporary options that showcase domestic craftsmanship for everyday wear and special occasions.
  • Image of Clayton Cowboy Western Hat product
    Bailey Western

    Clayton Cowboy Western Hat

    $190.00
    2 colors
  • Image of Guthrie 7X Cowboy Western Hat product
    Bailey Western

    Guthrie 7X Cowboy Western Hat

    $125.00
    1 color
  • Image of Big Zwey Top Hat product
    🇺🇸
    Bailey Western

    Big Zwey Top Hat

    $150.00
    1 color
  • Image of Tombstone 2X Cowboy Western Hat product
    Bailey Western

    Tombstone 2X Cowboy Western Hat

    $150.00
    2 colors
  • Image of Dillinger Hat product
    🇺🇸
    Bailey Western

    Dillinger Hat

    $190.00
    1 color
  • Image of Cavalry II Hat product
    Bailey Western

    Cavalry II Hat

    $160.00
    2 colors
  • Image of Trigger 2X Cowboy Western Hat product
    Bailey Western

    Trigger 2X Cowboy Western Hat

    $150.00
    5 colors
  • Image of Lightning 4X Cowboy Hat product
    new colors
    Bailey Western

    Lightning 4X Cowboy Hat

    $200.00
    22 colors
  • Image of 2000s Bollman Heritage Collection Stingy Brim product
    Exclusive
    Bollman Hat Company

    2000s Bollman Heritage Collection Stingy Brim

    $125.00
    1 color
  • Image of 1990s Bollman Heritage Collection Outback product
    Exclusive
    Bollman Hat Company

    1990s Bollman Heritage Collection Outback

    $125.00
    1 color
  • Image of 1960s Bollman Heritage Collection Hippie product
    Exclusive
    Bollman Hat Company

    1960s Bollman Heritage Collection Hippie

    $125.00
    1 color
  • Image of 1950s Bollman Heritage Collection Roy product
    Exclusive
    Bollman Hat Company

    1950s Bollman Heritage Collection Roy

    $125.00
    1 color

Frequently Asked Questions about USA Made Hats

How can I tell where a hat was made?

Start with the product description, which notes whether a hat is made in the USA or made in the USA of globally sourced materials. Once it arrives, look for a label or stamp inside the crown or on the sweatband that names the maker and country of origin.

What does an open crown cowboy hat mean?

An open crown hat arrives uncreased, with a rounded top, so you or a hat shaper can set the crease you want. It suits buyers who want a specific shape. If you would rather wear it right out of the box, choose a style with the crown already creased.

Can I find USA-made hats for both summer and winter?

Yes. Wool and fur felt fedoras and western hats cover fall and winter, while straw, Panama, and Raindura styles suit warm months. LiteFelt sits in between, light and packable enough for spring and travel while still giving you a felt look.

What's the difference between a raw edge and a bound edge brim?

A raw edge leaves the cut edge of the felt exposed, often sanded, for a relaxed, rugged look common on western and casual hats. A bound edge wraps the brim in ribbon, which looks more polished and helps protect the edge from fraying or wear.

What size range do USA-made hats come in?

Many styles come in numbered sizes from about 6 5/8 to 8, while others use letter sizes from XS through XL, and some reach XXL or larger. Measure your head and check each product's size chart, since letter sizes can cover slightly different ranges between makers.